Behind the wheel: fuel-cell vehicles

XtraildisplayWe recently had the chance to drive some fuel-cell vehicles that aren’t for sale to the general public, giving us a behind-the-wheel view of the possible future. Many of these research vehicles  impressed us and show the promise, and appeal, of electrically powered cars, in this case through fuel-cell technology.

A potential alternative to gasoline-engine-powered cars, these electric vehicles produce their energy on board via a chemical reaction in a fuel-cell stack. Hydrogen is consumed in the process, with water as the only tailpipe emission.

In spring 2007, we drove the impressive Honda FCX sedan. It has since been renamed the FCX Clarity, and was shown at the Detroit auto show. Since then, we drove a hydrogen-powered BMW 7 Series, which is propelled by an internal combustion engine rather than an electric motor.

ChevroletequinoxfcvThis past fall, we hosted an unusual guest here at our track in Connecticut. For a few hours, we got to experience the Chevrolet Equinox FC fuel-cell vehicle. It looked like a regular Equinox, except for the slightly raised floor that was concealing three hydrogen tanks and a symbol of a blue water drop on the shifter. The tanks hold 4.2 kilograms of compressed hydrogen at 10,000 psi. The claimed range is 200 miles. That translates to about 48 mpg in terms of gallon-of-gas-equivalent (gge) consumption. (One kg of compressed hydrogen is about equal to one gallon of gasoline in terms of energy density.) With the electric propulsion, the Equinox FC was much quieter than a regular Equinox V6. There was a noticeable, but unobjectionable, whine when accelerating on a highway ramp and the vehicle felt responsive. The car kept making all sort of whirrs and fan noises after we parked it and left a small puddle of water under its tailpipe.

Late last year, at the EVS23 (Electric Vehicle Symposium) in Anaheim, CA, I drove several electric vehicles. Also on hand, were several other fuel-cell vehicles.  I sampled them on a short driving loop and some of them were quite impressive:

NissanxtrailfuelcellNissan X-Trail: The X-Trail is a small SUV that was never offered for sale in the United States. This fuel-cell version had a tank of compressed hydrogen at 10,000 psi and a relatively long claimed range of 300 miles. The tank holds about four kilograms of compressed hydrogen, which translates to 75 miles-per-gallon-of-gas-equivalent (mpgge). The X-Trail was quiet and refined. From a standstill, it launched decisively and kept accelerating smoothly. It handled and rode soundly. All that was happening underneath was rather transparent without intruding into the cabin. The car was free of strange and unpleasant noises.

ToyotahighlanderfctailpiToyota Highlander FCHV: Based on the previous-generation Highlander, this fuel-cell vehicle is able to propel itself only on battery power, without drawing directly on energy from the fuel-cell stack and depleting the hydrogen. That’s the reason for the H (for hybrid) in the FCHV name. It has a claimed range of 350 miles, and Toyota says it can sprint from 0-60 mph in 10.5 seconds. The compressed hydrogen is stored in two tanks under the floor at 10,000 psi. With a little more than four kilograms of compressed hydrogen, it would consume 88 mpgge. It drove like a Highlander hybrid, which is quite slick with a comfortable, quiet ride and smooth acceleration; The hum of the traditional V6 engine was conspicuously absent.

MercedesaclassfuelcellMercedes-Benz A-Class: The A-Class is the smallest Mercedes (not counting the Smart-branded products) and was never offered in the United States. The company boasts that through its fleet of 60 A-Class fuel-cell vehicles, it covered over four million test miles in four years. The A-Class stores 1.8 kilograms of compressed hydrogen in two tanks at 5,000 psi. It has a claimed 100-mile range, which translates to about 55 mpgge. The design of the A-Class fuel-cell research vehicle dates back to 2002. From behind the wheel, it  felt rather slow and noisy. The stiff ride was probably inherent to the A-Class. The slow acceleration and noisy whirs and swooshes, however, were attributable to the fuel-cell conversion. Mercedes is now in the midst of phasing its fuel-cell efforts into the larger B-Class. (Read the B-Class first look. Our B-Class road test is available to online subscribers.) The B200 we tested is sold in Canada but not in the United States.

HyundaitucsonfcvHyundai Tucson: The Tuscon fuel-cell vehicle has three tanks of compressed hydrogen at 5,000 psi and it holds 3.5 kilograms of the gas. This small SUV has a claimed range of 190 miles, which translates to 54 mpgge. Kia also featured the same technology in the essentially identical Sportage. The Tucson didn’t feel as slick as the Nissan or Toyota but better than the Mercedes-Benz A-Class. It drove pretty much like a regular Tucson, which is pleasant enough. Acceleration wasn’t quite robust and the vehicle was considerably noisier that a regular Tucson.   

Bottom line
In the effort to wean us off petroleum and slow global warming, at this point, it is safe to say that in the long-term future we will see vehicles powered by either hydrogen or electricity (or some combination of both). Automakers are reluctant to put all their technology eggs in one basket and are developing more hybrids and plug-in hybrids, which are likely to proliferate in the short-term. For now, electric vehicle development is mostly relegated to the aftermarket or specialized manufacturers.

Before these cars of tomorrow reach consumers, there are several obstacles to each technology as they race to go mainstream. For example, hydrogen lacks storage and delivery infrastructures; the fuel stacks (which use expensive platinum) are costly and may not last as long as gasoline engines; and the public remains skeptical. Further, batteries for plug-in hybrids or electric cars are still too expensive, and effective thermal control strategies have not been verified.

At this year’s Detroit Auto Show, GM Chairman and CEO Rick Wagoner said he expects fuel cells to be the long-term solution, while plug-in hybrids will fill the gap in the medium term. Some electric-car advocates and environmentalists, however, have suggested that fuel cells are just a distraction from development of battery electric vehicles.

It’s too early to tell who is right. But we’d like to hear your opinion on fuel-cell and electric cars. Let us know what you think by posting your thoughts in the Comments section below.

Gabe Shenhar

Learn more about fuel cells and alternative fuels in our fuel economy special section.

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